Searchable 8th Gen Civic Service Manual (2006-11)

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Maintenance

  • Lubricants and Fluids 3-2
  • General Information 3-4
  • Maintenance Main Items 3-7
  • Maintenance Sub Items 3-8

Engine Electrical

  • Special Tools 4-2

Starting System

  • Component Location Index 4-3
  • Symptom Troubleshooting Index 4-4
  • Circuit Diagram 4-5
  • Starter Circuit Troubleshooting 4-6
  • Clutch Interlock Switch Test 4-8
  • Starter Solenoid Test 4-8
  • Starter Performance Test 4-9
  • Starter Removal and Installation 4-11
  • Starter Overhaul 4-16

Ignition System

  • Component Location Index 4-26
  • Circuit Diagram 4-27
  • Ignition Timing Inspection 4-28
  • Ignition Coil Removal/ Installation 4-29
  • Ignition Coil Relay Circuit Troubleshooting 4-29
  • Spark Plug Inspection 4-31

Charging System

  • Component Location Index 4-32
  • Symptom Troubleshooting Index 4-33
  • Circuit Diagram 4-34
  • Charging System Indicator Circuit Troubleshooting 4-35
  • Alternator and Regulator Circuit Troubleshooting 4-7
  • Alternator Control Circuit Troubleshooting 4-38
  • Drive Belt Inspection 4-40
  • Drive Belt Removal/Installation 4-40
  • Drive Belt Auto-tensioner Inspection 4-41
  • Drive Belt Auto-tensioner Removal/lnstallation 4-42
  • Alternator Removal and Installation 4-43
  • Alternator Overhaul 4-45

Cruise Control

  • Component Location Index 4-51
  • Symptom Troubleshooting Index 4-52
  • Circuit Diagram 4-54
  • Cruise Control Input Test 4-55
  • * Cruise Control Combination Switch Test/Replacement 4-57
  • Clutch Pedal Position Switch Test 4-58

Engine Mechanical

Engine Assembly

  • Special Tools 5-2
  • Engine Removal 5-3
  • Engine Installation 5-12
  • Side Engine Mount Replacement 5-23
  • Transmission Mount Replacement 5-27
  • Lower Torque Rod Replacement 5-29
  • Upper Torque Rod Replacement 5-31
  • Side Engine Mount Bracket Replacement 5-31

Cylinder Head

  • Special Tools 6-2
  • Component Location Index 6-3
  • Engine Compression Inspection 6-6
  • VTEC Rocker Arm Test 6-7
  • Valve Clearance Adjustment 6-8
  • Crankshaft Pulley Removal and Installation 6-10
  • Cam Chain Removal 6-12
  • Cam Chain Installation 6-15
  • Auto-tensioner Removal and Installation 6-22
  • Cylinder Head Cover Removal 6-24
  • Cylinder Head Cover Installation 6-25
  • Cylinder Head Removal 6-28
  • CMP Pulse Plate Removal and Installation 6-30
  • Camshaft Sprocket Removal and Installation 6-32
  • Cylinder Head lnspection for Warpage 6-33
  • Rocker Arm Assembly Removal 6-34
  • Rocker Arm and Shaft Disassembly/Reassembly 6-35
  • Rocker Arm and Shaft Inspection 6-36
  • Camshaft Removal 6-38
  • Camshaft Inspection 6-38
  • Valve, Spring, and Valve Seal Removal 6-41
  • Valve Inspection 6-42
  • Valve Stem-to-Guide Clearance Inspection 6-42
  • Valve Guide Replacement 6-44
  • Valve Seat Reconditioning 6-46
  • Valve, Spring, and Valve Seal Installation 6-48
  • Camshaft Installation 6-49
  • Rocker Arm Assembly Installation 6-49
  • Cylinder Head Installation 6-59

Engine Block

  • Special Tools 7-2
  • Component Location Index 7-3
  • Connecting Rod and Crankshaft End Play Inspection 7-5
  • Crankshaft Main Bearing Replacement 7-6
  • Connecting Rod Bearing Replacement 7-8
  • Oil Pan Removal 7-11
  • Crankshaft and Piston Removal 7-13
  • Crankshaft Inspection 7-15
  • Block and Piston Inspection 7-16
  • Cylinder Bore Honing 7-18
  • Piston, Pin, and Connecting Rod Replacement 7-19
  • Piston Ring Replacement 7-22
  • Piston Installation 7-24
  • Connecting Rod Bolt Inspection 7-25
  • Crankshaft Installation 7-26
  • Oil Pan Installation 7-30
  • Pulley End Crankshaft Oil Seal Installation – ln Car 7-32
  • Transmission End Crankshaft Oil Seal Installation – In Car 7-33
  • Drain Bolt/Sealing Bolt Installation 7-34

Engine Lubrication

  • Special Tools 8-2
  • Component Location Index 8-3
  • Symptom Troubleshooting Index 8-4
  • Low Oil Pressure Indicator Circuit Diagram 8-5
  • Low Oil Pressure Indicator Circuit Troubleshooting (Open) 8-6
  • Low Oil Pressure Indicator Circuit Troubleshooting (Short) 8-7
  • Oil Pressure Switch Test 8-8
  • Oil Pressure Switch Replacement 8-8
  • Oil Pressure Test 8-9
  • Engine Oil Replacement 8-9
  • Engine Oil Filter Replacement 8-10
  • Oil Filter Feed Pipe Replacement 8-11
  • Oil Jet Replacement 8-12
  • Oil Jet Bolt Inspection 8-12
  • Oil Pump Overhaul 8-13
  • Pulley End Crankshaft Oil Seal Installation 8-21
  • Oil/Air Separator Installation 8-22

Intake Manifold and Exhaust System

  • Intake Manifold Removal and Installation 9-2
  • Exhaust Pipe and Muffler Replacement 9-8

Engine Cooling

Cooling System

  • Component Location Index 10-2
  • Radiator Cap Test 10-3
  • Radiator Test 10-3
  • Fan Motor Test 10-4
  • Thermostat Test 10-4
  • Water Pump Inspection 10-5
  • Water Pump Replacement 10-6
  • Coolant Check 10-6
  • Coolant Replacement 10-7
  • Thermostat Replacement 10-9
  • Thermostat Housing Removal and Installation 10-10
  • Water Outlet Removal and Installation 10-13
  • Neater Outlet Replacement 10-15
  • Lower Radiator Hose Removal and Installation (With quick connector) 10-16
  • Radiator and Fan Replacement 10-18

Fan Controls

  • Component Location Index 10-22
  • Symptom Troubleshooting Index 10-23
  • Circuit Diagram 10-24
  • Radiator Fan High Speed Circuit Troubleshooting 10-25

Fuel and Emissions

Fuel and Emissions Systems

  • Special Tools 11-2
  • General Troubleshooting Information 11-3
  • DTC Troubleshooting Index 11-10
  • Symptom Troubleshooting Index 11-14
  • System Description 11-16
  • How to Set Readiness Codes 11-56

PGM-FI System

  • Component Location Index 11-59
  • DTC Troubleshooting 11-61
  • F-CAN Circuit Troubleshooting 11-186
  • MIL Circuit Troubleshooting 11-192
  • DLC Circuit Troubleshooting 11-193
  • Injector Replacement 11-208
  • A/F Sensor Replacement 11-210
  • Secondary H02S Replacement 11-210
  • CMP Sensor Replacement 11-211
  • CKP Sensor Replacement 11-211
  • Output Shaft (Countershaft) Speed Sensor Replacement 11-212
  • Knock Sensor Replacement 11-212
  • MAP Sensor Replacement 11-213
  • MAF Sensor/IAT Sensor Replacement 11-213
  • ECT Sensor 1 Replacement 11-214
  • ECT Sensor 2 Replacement 11-214
  • ELD Replacement 11-215
  • ECM/PCM Replacement 11-216

Electronic Throttle Control System

  • Component Location Index 11-218
  • DTC Troubleshooting 11-219
  • APP Sensor Signal Inspection 11-258
  • Accelerator Pedal Module Removal/lnstatlation 11-259

VTEC

  • Component Location Index 11-260
  • DTC Troubleshooting 11-261
  • Rocker Arm Oil Control Valve Removal/Installation 11-275
  • EOP Sensor Removal/lnstallation 11-275

Idle Control System

  • Component Location Index 11-276
  • DTC troubleshooting 11-277
  • A/C Signal Circuit Troubleshooting 11-285
  • Alternator FR Signal Circuit Troubleshooting 11-286
  • PSP Switch Signal Circuit Troubleshooting 11-287
  • Brake Pedal Position Switch Signal Circuit Troubleshooting 11-289
  • Idle Speed Inspection 11-291
  • ECM/PCM Idle Learn Procedure 11-292

Fuel Supply System

  • Component Location Index 11-293
  • DTC Troubleshooting 11-295
  • Fuel Pump Circuit Troubleshooting 11-301
  • Fuel Pressure Relieving 11-305
  • Fuel Pressure Test 11-307
  • Fuel Tank Draining 11-308
  • Fuel Line Inspection 11-309
  • Fuel Line/Quick-Connect Fitting Precautions 11-311
  • Fuel Line/Quick-Connect Fitting Removal 11-312
  • Fuel Line/Quick-Connect Fitting Installation 11-314
  • Fuel Tank Unit Removal/lnstallation 11-317
  • Fuel Pressure Regulator Replacement 11-319
  • Fuel Filter Replacement 11-319
  • Fuel Pump/Fuel Gauge Sending Unit Replacement 11-320
  • Fuel Tank Replacement 11-321
  • Fuel Gauge Sending Unit Test 11-322
  • Low Fuel Indicator Test 11-323

Intake Air System

  • Component Location Index 11-324
  • DTC Troubleshooting 11-325
  • Throttle Body Test 11-334
  • Throttle Body Cleaning 11-334
  • Air Cleaner Removal/lnstallation 11-335
  • Air Cleaner Element Inspection/Replacement 11-335
  • Resonator Removal/lnstallation 11-336
  • IMTActuatorRemoval/lnstallation 11-336
  • IMT Valve Replacement 11-337
  • Throttle Body Removal/lnstallation 11-338
  • Throttle Body Disassembly/Reassembly 11-339

Catalytic Converter System

  • DTC Troubleshooting 11-340
  • Catalytic Converter Removal/tnstattation 11-342

EGR System

  • Component Location Index 11-343
  • DTC Troubleshooting 11-344
  • EGR Valve Replacement 11-359
  • EGR Pipe Replacement 11-359

PCV System

  • PCV Valve Inspection 11-360
  • PCV Valve Replacement 11-360

EVAP System

  • Component Location Index 11-361
  • DTC Troubleshooting 11-362
  • EVAP Canister Replacement 11-389
  • FTP Sensor Replacement 11-390
  • EVAP Canister Vent Shut Valve Replacement 11-391
  • EVAP Canister Purge Valve Replacement 11-391

Transaxle

Clutch

  • Special Tools 12-2
  • Component Location Index 12-3
  • Clutch Pedal, Clutch Pedal Position Switch, and Clutch Interlock Switch Adjustment 12-4
  • Clutch Pedal Replacement 12-5
  • Clutch Master Cylinder Replacement 12-6
  • Slave Cylinder Replacement 12-8
  • Clutch Hose Replacement 12-10
  • Clutch Replacement 12-11

Manual Transmission

  • Special Tools 13-2
  • Symptom Troubleshooting Index 13-3
  • System Description 13-4
  • Transmission Fluid Inspection and Replacement 13-6
  • Back-up Light Switch Test 13-6
  • Transmission Removal 13-7
  • Transmission Installation 13-13
  • Transmission Disassembly 13-20
  • Change Lever Assembly Disassembly/Reassembly 13-25
  • Shift Arm Clearance Inspection 13-27
  • Reverse Shift Fork Clearance Inspection 13-28
  • Shift Fork Clearance Inspection 13-28
  • Shift Fork Disassembly/Reassembly 13-30
  • Mainshaft Assembly Clearance Inspection 13-31
  • Mainshaft Disassembly I3-33
  • Mainshaft Inspection 13~34
  • 3rd/4th Synchro Sleeve and Hub inspection and Reassembly 13-35
  • 3rd/4th Synchro Ring and Gear Inspection 13-35
  • 5th Synchro Sleeve and Hub Inspection and Reassembly 13-37
  • 5th Synchro Ring and Gear Inspection 13-37
  • Mainshaft Reassembly 13-39
  • Countershaft Assembly Clearance Inspection 13-41
  • Countershaft Disassembly 13-43
  • Countershaft Inspection 13-44
  • 1st/2nd Synchro Sleeve and Hub Inspection and Reassembly 13-45
  • 1s/2nd Synchro Ring and Gear Inspection 13-45
  • Countershaft Reassembly 13-47
  • Mainshaft Bearing and Oil Seal Replacement 13-52
  • Countershaft Bearing Replacement 13-53
  • Mainshaft Thrust Clearance Adjustment 13-54
  • Transmission Reassembly 13-56
  • Gearshift Mechanism Replacement 13-60

M/T Differential

  • Component Location Index 13-61
  • Backlash Inspection 13-62
  • Differential Carrier, Final Driven Gear Replacement 13-62
  • Carrier Bearings Replacement 13-63
  • Oil Seal Replacement 13-64
  • Differential Thrust Clearance Adjustment 13-65

Automatic Transmission

  • Special Tools 14-2
  • General Troubleshooting information 14-3
  • DTC Troubleshooting Index 14-10
  • Symptom Troubleshooting Index 14-13
  • System Description 14-31
  • DTC Troubleshooting 14-81
  • Road Test 14-196
  • Stall Speed Test 14-198
  • Pressure Test 1.4-199
  • Shift Solenoid Valve Test 14-202
  • Shift Solenoid Valve Replacement 14-205
  • Shift Solenoid Harness Replacement 14-205
  • A/T Clutch Pressure Control Solenoid Valve A Test 14-207
  • A/T Clutch Pressure Control Solenoid Valve A Replacement 14-209
  • A/T Clutch Pressure Control Solenoid Valve B Test 14-210
  • A/T Clutch Pressure Control Solenoid Valve B Replacement 14-214
  • A/T Clutch Pressure Control Solenoid Valve C Test 14-212
  • A/T Clutch Pressure Control Solenoid Valve C Replacement l 14-214
  • Input Shaft (Mainshaft) Speed Sensor Replacement 14-215
  • Output Shaft (Countershaft) Speed Sensor Replacement 14-216
  • 2nd Clutch Transmission Fluid Pressure Switch Replacement 14-217
  • 3rd Clutch Transmission Fluid Pressure Switch Replacement 14-218
  • ATF Temperature Sensor Test/ Replacement 14-219
  • ATF Level Check 14-221
  • ATF Replacement 14-222
  • Transmission Removal 14-223
  • Transmission Installation 14-233
  • Drive Plate Removal and Installation 14-243
  • ATF Warmer Hose Replacement 14-243
  • ATF Warmer Replacement 14-244
  • ATF Filter Replacement 14-245
  • Shift Lever Removal 14-246
  • Shift Lever Installation 14-247
  • Shift Lever Disassembly/Reassembly 14-248
  • Shift Cable Replacement 14-249
  • Shift Cable Adjustment 14-251

A/T Gear Position Indicator

  • Component Location Index 14-255
  • Circuit Diagram 14-256
  • Transmission Range Switch Test 14-257
  • Transmission Range Switch Replacement 14-259
  • A/T Gear Position Indicator Light Harness Replacement 14-261

A/T Interlock System

  • Component Location Index 14-262
  • Circuit Diagram 14-263
  • Shift Lock System Circuit Troubleshooting 14-264
  • * Key Interlock System Circuit troubleshooting 14-269
  • Shift Lock Solenoid Test 14-270
  • Shift Lock Solenoid Replacement 14~271
  • Shift Lock Stop Replacement 14-272
  • Shift Lock Stop Cushion Replacement 14-272
  • Park Pin Switch Test 14-273
  • Park Pin Switch Replacement 14-261

Driveline/Axle

  • Special Tools 16-2
  • Component Location Index 16-3
  • Driveshaft Inspection 16-4
  • Driveshaft Removal 16-4
  • Driveshaft Disassembly 16-6
  • Dynamic Damper Replacement 16-10
  • Driveshaft Reassembly 16-11
  • Driveshaft Installation 16-19
  • Intermediate Shaft Removal 16-21
  • Intermediate Shaft Disassembly 16-22
  • Intermediate Shaft Reassembly 16-23
  • Intermediate Shaft Installation 16-25

Steering

Power Steering

  • Special Tools 17-2
  • Component Location Index 17-3
  • Symptom Troubleshooting Index 17-4
  • Symptom Troubleshooting 17-6
  • Steering Wheel Rotational Play Check 17-7
  • Power Assist Check 17-7
  • Steering Linkage and Gearbox Inspection 17-8
  • Pump Pressure Test with T/N 07406-0010001 17-9
  • Pump Pressure Test with T/N 07406-001000A 17-11
  • Fluid Leakage Inspection 17-13
  • Fluid Replacement 17-14
  • Power Steering Hose, Line, and Pressure Switch Replacement 17-15
  • Pump Replacement 17-16
  • Pump Overhaul 17-18
  • * Steering Wheel Removal 17-25
  • Steering Wheel Disassembly/Reassembly 17-26
  • * Steering Wheel Installation 17-27
  • Column Cover Removal and Installation 17-28
  • * Steering Column Removal and Installation 17-29
  • Steering Column/Tilt Telescopic Inspection 17-32
  • Steering Lock Replacement 17-32
  • Rack Guide Adjustment 17-33
  • Steering Gearbox Removal 17-34
  • Steering Gearbox Overhaul 17-40
  • Steering Gearbox Installation 17-56
  • Tie-rod Ball Joint Boot Replacement 17-61
  • Gearbox Mount Cushion Replacement 17-61

Suspension

Front and Rear Suspension

  • Special Tools 18-2
  • Component Location Index 18-3
  • Wheel Alignment 18-6
  • Wheel Bearing End Play Inspection 18-9
  • Wheel Runout Inspection 18-10
  • Ball Joint Removal 18-11

Front Suspension

  • Knuckle/Hub/Wheel Bearing Replacement 18-12
  • Lower Ball Joint Replacement 18-18
  • Ball Joint Boot Replacement 18-19
  • Lower Arm Removal/lnstallation 18-19
  • Stabilizer Link Removal/lnstallation 18-22
  • Stabilizer Bar Replacement 18-22
  • Damper/Spring Replacement 18-23

Rear Suspension

  • Knuckle/Hub Bearing Unit Replacement 18-28
  • Upper Arm Removal/lnstallation 18-36
  • Trailing Arm Removal/lnstallation 18-37
  • Stabilizer Link Removal/lnstallation 18-38
  • Stabilizer Bar Replacement 18-39
  • Damper Replacement 18-40
  • Spring Replacement 18-43

Brakes

Conventional Brake Components

  • Special Tools 19-2
  • Component Location Index 19-3
  • Brake System Inspection and Test 19-4
  • Symptom Troubleshooting 19-5
  • Brake Pedal and Brake Pedal Position Switch Adjustment 19-6
  • Parking Brake Inspection and Adjustment …………….. 19-7
  • Brake System Bleeding 19-10
  • Brake System Indicator Circuit Diagram 19-11
  • Parking Brake Switch Test 19-12
  • Brake Fluid Level Switch Test 19-12
  • Front Brake Pad Inspection and Replacement 19-13
  • Front Brake Disc Inspection 19-17
  • Front Brake Caliper Overhaul 19-18
  • Master Cylinder Replacement 19-19
  • Master Cylinder Inspection 19-20
  • Brake Booster Test 19-21
  • Brake Booster Replacement 19-22
  • Rear Brake Pad Inspection and Replacement 19-24
  • Rear Brake Disc Inspection 19-27
  • Rear Brake Caliper Overhaul 19-28
  • Rear Drum Brake Inspection 19-29
  • Rear Brake Shoe Replacement 19-31
  • Rear Wheel Cylinder Replacement 19-33
  • Brake Pedal Replacement 19-34
  • Brake Hose and Line Inspection 19-35
  • Brake Hose Replacement 19-36
  • Parking Brake Cable Replacement 19-38
  • Parking Brake Lever Grip and Cover Replacement 19-40

ABS (Anti-lock Brake System) Components

  • Component Location index 19-44
  • General Troubleshooting Information 19-45
  • DTC Troubleshooting Index 19-48
  • Symptom Troubleshooting Index 19-51
  • System Description 19-52
  • Circuit Diagram 19-58
  • DTC Troubleshooting 19-61
  • Symptom Troubleshooting 19-84
  • ABS Modulator-Control Unit Removal and Installation 19-88
  • Wheel Sensor Replacement 19-92

Body

  • Special Tools 20-2

Doors

  • Component Location Index 20-3
  • Door Panel Removal/lnstallation 20-9
  • Front Door Panel Removal/lnstallation 20-11
  • Front Door Outer Handle Replacement 20-14
  • Front Door Latch Replacement 20-17
  • Front Door Glass and Regulator Replacement 20-19
  • Door Sash Outer Trim Replacement 20-21
  • Door Glass Outer Weatherstrip Replacement 20-21
  • Front Door Glass Outer Weatherstrip Replacement 20-22
  • Front Door Weatherstrip Replacement 20-23
  • Rear Door Panel Removal/lnstallation 20-24
  • Rear Door Outer Handle Replacement 20-26
  • Rear Door Latch Replacement 20-28
  • Rear Door Glass and Regulator Replacement 20-30
  • Rear Door Glass Outer Weatherstrip Replacement 20-33
  • Rear Door Weatherstrip Replacement 20-34
  • Front and Rear Door Glass Adjustment 20-35
  • Front and Rear Door Position Adjustment 20-36
  • Front and Rear Door Striker Adjustment 20-38

Mirrors

  • Component Location Index 20-39
  • Power Mirror Replacement 20-41
  • Mirror Holder Replacement 20-43
  • Rearview Mirror Replacement 20-45

Glass

  • Component Location Index 20-46
  • Windshield Replacement 20-49
  • Front Corner Glass Replacement 20-54
  • Rear Window Replacement 20-58
  • Quarter Glass Replacement 20-70

Moonroof

  • Component Location Index 20-75
  • Symptom Troubleshooting Index 20-76
  • Glass Height Adjustment l 20-77
  • Glass Replacement 20-77
  • Wind Deflector Replacement 20-78
  • Drain Channel Replacement 20-79
  • Sunshade Replacement 20-80
  • Motor Replacement 20-81
  • *Frame and Drain Tube Replacement 20-82
  • Drain Channel Slider and Cable Assembly Replacement 20-86
  • Closing Force and Opening Drag Check 20-88

Interior Trim

  • Component Location lndex 20-89
  • Trim Removal/lnstallation-Door Areas 20-91
  • * Trim Removal/lnstallation-Pillar Areas 20-95
  • * Trim Removal/lnstallation-Rear Side Area 20-111
  • * Trim Removal/lnstallation -Rear Shelf Area 20-112
  • Trim Removal/lnstallation-Trunk Area 20-116
  • Trim Removal/lnstallation-Trunk Lid 20-120
  • Grab Handle Removal/lnstallation 20-121
  • * Headliner Removal/lnstallation 20-122
  • * Carpet Replacement 20-129

Consoles

  • * Center Console Removal/lnstallation 20-134
  • Center Console Disassembly/Reassembly 20-137
  • Center Console Armrest Replacement 20-138
  • Armrest Lock Replacement 20-138

Dashboard

  • Instrument Panel Removal/lnstallation 20-140
  • Gauge Control Module (Speedo) Trim Removal/lnstallation 20-141
  • Subdisplay Visor Removal/lnstallation 20-142
  • Driver’s Dash boa rd Lower Cover Removal/lnstallation 20-144
  • Driver’s Dashboard Undercover Removal/lnstallation l 20-145
  • Center Pocket Removal/lnstallation 20-145
  • Passenger’s Dashboard Undercover Removal/lnstallation 20-146
  • * Glove Box Removal/lnstallation 20-146
  • Dashboard Vent Removal/lnstallation 20-147
  • * Glove Box Striker Replacement 20-149
  • Dashboard Side Trim Removal/lnstallation 20-149
  • Side Defogger Vent Trim Removal/lnstallation 20-150
  • * Dashboard/Steering Hanger Beam Removal/lnstallation 20-150
  • Dashboard/Steering Hanger Beam Disassembly/Reassembly 20-157

Seats

  • Component Location Index 20-159
  • Front Seat Active Headreast Inspection 20-161
  • * Front Seat Removal/lnstallation 20-162
  • Front Seat Frame Replacement 20-165
  • * Front Seat-back Cover Replacement 20-169
  • * Front Seat Cushion Cover Replacement 20-176
  • Rear Seat Removal/lnstallation 20-185
  • Rear Seat-back Latch Replacement 20-190
  • Rear Seat-back Release Lever/Cable Removal/lnstaltation 20-191
  • Rear Seat Armrest Beverage Holder Replacement 20-192
  • Rear Seat Armrest Replacement 20-193
  • Rear Seat-back Cover Replacement 20-194
  • Rear Seat Side Bolster Cover Replacement 20-204
  • Rear Seat Cushion Cover Replacement 20-205
  • Rear Seat Armrest Cover Replacement 20-207

Bumpers

  • Front Bumper Removal/lnstallation l 20-208
  • Front Air Spoiler Replacement 20-210
  • Rear Bumper Removal/lnstallation l 20-211

Hood

  • Adjustment 20-214
  • Hood Seal Replacement 20-215
  • Hood Insulator Replacement 20-216

Trunk Lid

  • Adjustment 20-217
  • Trunk Lid Torsion Bar Replacement 20-218
  • Trunk Lid Weatherstrip Replacement 20-220
  • Trunk Lid Cushion Replacement 20-221

Fuel Fill Door

  • Adjustment 20-222
  • Fuel Cap Adapter Replacement 20-223

Exterior Trim

  • Front Grille Replacement 20-224
  • Front Fender Trim Replacement 20-225
  • Front Grille Cover Replacement 20-226
  • Cowl Cover Replacement 20-226
  • Roof Molding Replacement 20-227
  • A-Pillar Comer Trim Replacement 20-231
  • Door Molding Replacement 20-232
  • Side Sill Protection Tape Replacement l 20-233
  • Rear License Trim Replacement 20-233
  • Trunk Lid Spoiler Replacement 20~235
  • Emblem Replacement 20-236

Fenderwell

  • Front Inner Fender Replacement 20-238
  • Front Splash Shield Replacement 20-240
  • Front Fender Fairing Replacement 20-242
  • Middle Floor Undercover Replacement 20-243
  • Rear Floor Undercover Replacement 20~243
  • Fuel Pipe Protector Replacement 20-244
  • Rear Fender Cover Replacement 20-244
  • Rear Strake Replacement 20-245
  • Rear Air Outlet Replacement 20-245

Openers

  • Component Location Index 20-246
  • Hood Opener Cable Replacement 20-247
  • * Trunk Lid Opener Cable/Fuel Fill Door Opener Cable Replacement 20-248
  • Hood Latch Replacement 20-251
  • Trunk Lid Opener/Fuel Fill Door Opener Replacement 20-252
  • Trunk Lid Lock Cylinder Replacement 20-253
  • Trunk Lid Latch Replacement 20-254

Frame

  • Upper Dashboard Support Gusset Replacement 20-256
  • Rear Floor Upper Cross-member Gusset Replacement 20-256
  • Middle Cross-member Gusset Replacement 20-257
  • Subframe Replacement 20-258
  • Frame Repair Chart 20-260

HVAC (Heating, Ventilation, and Air Conditioning)

  • Special Tools 21-2

Heating

  • Component Location Index 21-3
  • General Troubleshooting Information 21-4
  • Symptom Troubleshooting Index 21-6
  • System Description 21-7
  • Circuit Diagram 21-9
  • DTC Troubleshooting 21-10
  • Recirculation Control Motor Circuit Troubleshooting 21-20
  • Heater Control Power and Ground Circuit Troubleshooting 21-22
  • Power Transistor Test 21-23
  • Air Mix Control Motor Test 21-24
  • Air Mix Control Motor Replacement 21-24
  • Mode Control Motor Test l 21-25
  • Mode Control Motor Replacement 21-25
  • Recirculation Control Motor Test 21-26
  • Recirculation Control Motor Replacement 21-26
  • Heater Control Panel Removal and Installation 21-27
  • Dust and Pollen Filter Replacement 21-27
  • Blower Unit Removal and Installation 21-28
  • Blower Unit Component Replacement 21-29
  • * Heater Unit/Core Replacement 21-30

Heating/Air Conditioning

  • Component Location Index 21-34
  • A/C Service Tips and Precautions 21-37
  • A/C Refrigerant Oil Replacement 21-37
  • A/C Line Replacement 21-38
  • General Troubleshooting Information 21-39
  • Symptom Troubleshooting Index 21-41
  • System Description 21-42
  • Circuit Diagram 21-48
  • DTC Troubleshooting 21-50
  • Recirculation Control Motor Circuit Troubleshooting 21-62
  • HVAC Control Power and Ground Circuit Troubleshooting 21-64
  • Radiator and A/C Condenser Fan Low Speed Circuit Troubleshooting 21-65
  • A/C Condenser Fan High Speed Circuit Troubleshooting 21-69
  • A/C Compressor Clutch Circuit Troubleshooting 21-71
  • A/C Signal Circuit Troubleshooting 21-73
  • Evaporator Temperature Sensor Test 21-76
  • HVAC Control Unit Removal and Installation 21-76
  • Evaporator Core Replacement 21-77
  • * Heater Unit/Core Replacement 21-79
  • A/C Compressor Replacement 21-81
  • A/C Compressor Clutch Check 21-83
  • A/C Compressor Clutch Overhaul 21-84
  • A/C Compressor Thermal Protector Replacement 21-85
  • A/C Condenser Relief Valve Replacement 21-85
  • A/C Condenser Replacement 21-86
  • Receiver/Dryer Desiccant Replacement 21-88
  • Refrigerant Recovery 21-89
  • System Evacuation 21-90
  • System Charging 21-91
  • Refrigerant Leak Test 21-92
  • A/C System Test 21-93

Body Electrical

  • Special Tools 22-2
  • General Troubleshooting Information 22-3
  • Relay and Control Unit Locations 22-7
  • Wire Harness and Ground Locations 22-11
  • Fuse/Relay Boxes 22-58
  • Power Distribution 22-60
  • Ground Distribution 22-64
  • Under-hood Fuse/Relay Box Removal and Installation 22-65
  • * Under-dash Fuse/Relay Box Removal and Installation 22-66
  • Battery 22-67
  • Relays 22-68
  • * Ignition Switch Test 22-70
  • * Ignition Switch Replacement 22-70

Multiplex Integrated Control System

  • Component Location Index 22-71
  • General Troubleshooting Information 22-72
  • DTC Troubleshooting Index 22-75
  • System Description 22-77
  • Troubleshooting-B-CAN System Diagnosis Test Mode A 22-90
  • Troubleshooting-B-CAN System Diagnosis Test Mode B 22-92
  • Troubleshooting-B-CAN System Diagnosis Test Mode C 22-93
  • Troubleshooting-B-CAN System Diagnosis Test Mode D 22-94
  • Troubleshooting-B-CAN System Diagnosis Test Mode 1 and Test Mode 2 22-95
  • Sleep and Wake-up Mode Test 22-97
  • Circuit Diagram 22-98
  • DTC Troubleshooting 22-100
  • MICU Input Test 22-106

Keyless/Power Door Locks/Security System

  • Component Location index 22-109
  • System Description 22-112
  • Circuit Diagram 22-114
  • DTC Troubleshooting 22-118
  • Symptom Troubleshooting 22-126
  • MICU Input Test 22-131
  • Door Lock Actuator Test 22-136
  • Door Lock Knob Switch Test 22-137
  • Door Lock Switch Test 22-138
  • Door Key Cylinder Switch Test 22-139
  • Trunk Release Actuator Test 22-140
  • Trunk Key Cylinder Switch Test 22-140
  • Hood Switch Test 22-141
  • Transmitter Test 22-142

Horn

  • Component Location Index 22-145
  • Circuit Diagram 22-146
  • Horn Test/Replacement 22-146
  • Horn Switch Test 22-147

Exterior Lights

  • Component Location Index 22-148
  • Circuit Diagram 22-152
  • DTC Troubleshooting 22-156
  • MICU Input Test 22-158
  • Combination Switch Test/Replacement 22-161
  • Headlight Adjustment 22-162
  • Headlight Replacement 22-163
  • Bulb Replacement 22-164
  • Taillight Replacement 22-165
  • Inner Taillight Replacement 22-166
  • License Plate Light Replacement 22-166
  • High Mount Brake Light Replacement 22-167
  • Brake Pedal Position Switch Test 22-167

Turn Signal/Hazard Flasher

  • Component Location Index 22-168
  • Circuit Diagram 22-169
  • MICU Input Test 22-171
  • Hazard Warning Switch Test/RepIacement 22-175

Interior Lights

  • Component Location Index 22-176
  • Circuit Diagram 22-177
  • Front Individual Map Light Replacement 22-178
  • Ceiling Light Test/Replacement 22-179
  • Trunk Light Test/Replacement 22-179
  • Trunk Lid Latch Switch Test 22-180
  • Interior Light Switch Test/Replacement (With moonroof) 22-181
  • Ambient Light Replacement (2-door with moonroof) 22-181

Entry Lights Control System

  • Component Location Index 22-182
  • Circuit Diagram 22-184
  • MICU Input Test 22-185
  • Ignition Key Switch Test 22-188

Power Windows

  • Component Location Index 22-189
  • System Description 22-191
  • Circuit Diagram 22-192
  • Master Switch Input Test 22-198
  • Driver’s Window Motor Test 22-203
  • Passenger’s Window Motor Test 22-204
  • Master Switch Test 22-205
  • Passenger’s Window Switch Test/Replacement 22-208
  • Resetting the Power Window Control Unit 22-209

Wipers/Washers

  • Component Location Index 22-210
  • Circuit Diagram 22-212
  • DTC Troubleshooting 22-213
  • MICU Input Test 22-216
  • Wiper/Washer Switch Test 22-219
  • Wiper Motor Test 22-219
  • Washer Motor Test 22-220
  • Washer Fluid Level Switch Test (Canada) 22-220
  • Wiper Motor Replacement 22-221
  • Wiper/Washer Switch Replacement 22-223
  • Washer Reservoir Replacement 22-224
  • Wiper Blade Replacement 22-225
  • Wiper Arm/Nozzle Adjustment 22-226
  • Washer Tube Replacement 22-227

Gauges

  • Component Location Index 22-228
  • Self-diagnostic Function 22-231
  • Circuit Diagram 22-234
  • DTC Troubleshooting 22-242
  • Gauge Control Module (Tach) Input Test 22-250
  • Gauge Control Module (Speedo) Input Test 22-253 Replacement 22-255
  • Rewriting the ODO Data on a New Gauge Control Module 22-256
  • Dash Lights Brightness Controller Select/Reset Button Test/Replacement 22-256
  • Outside Air Temperature Indicator Calibration 22-257
  • Outside Air Temperature Sensor Test 22-259
  • Outside Air Temperature Sensor Replacement 22-259

Reminder Systems

  • Component Location Index 22-260
  • Circuit Diagram 22-261

Moonroof

  • Component Location Index 22-263
  • Resetting the Moonroof Control Unit 22-264
  • Circuit Diagram 22-265
  • Control Unit Input Test 22-266
  • Switch Test/Replacement 22-268

Accessory Power Sockets

  • Component Location Index 22-269
  • Circuit Diagram 22-270
  • Front Accessory Power Socket Test/Replacement 22-271
  • Rear Accessory Power Socket Test/Replacement 33-372

Power Mirrors

  • Component Location Index 22-273
  • Circuit Diagram 22-274
  • Function Test 22-276
  • Power Mirror Switch Test/Replacement 22-277
  • Power Mirror Actuator Test 22-278
  • Power Mirror Actuator Replacement 22-279

Rear Window Defogger

  • Component Location Index 22-282
  • Circuit Diagram 22-283
  • Function Test 22-284
  • Defogger Wire Repair 22-285

Immobilizer System

  • Component Location Index 22-286
  • System Description 22-287
  • Circuit Diagram 22-288
  • DTC Troubleshooting 22-289
  • Symptom Troubleshooting Information 22-293
  • Symptom Troubleshooting 22-295
  • System Check 22-298
  • Registration for Immobilizret System 22-300
  • Immobilizer-Keyless Control Unit Input Test 22-2301
  • Immobilizer-Keyless Control Unit Replacement 22-303

Audio, Navigation, and Telematics

  • Special Tools 23-2

Audio System

  • Component Location Index 23-3
  • System Description 23-5
  • Circuit Diagram 23-19
  • Self-diagnostic Function 23-26
  • Error Codes 23-28
  • Symptom Troubleshooting Index 23-29
  • Symptom Troubleshooting 23-31
  • Sound Quality Diagnosis 23-66
  • * Audio UnitRemoval/lnstallation 23-71
  • Stereo Amplifier Removal/lnstallation 23-72
  • XM Receiver Removal/lnstallation 23-73
  • Speaker Replacement 23-73
  • Auxiliary Jack Assembly Replacement 23-76
  • * Radio Remote Switch Test 23-76
  • Radio Remote switch Replacement 23-77
  • Antenna Module Replacement 23-77
  • XM Antenna Replacement 23-78
  • Window Antenna Repair 23-78

Navigation System

  • Component Location Index 23-79
  • General Troubleshooting Information 23-81
  • System Description 23-84
  • Circuit Diagram 23-99
  • System Diagnostic Mode 23-100
  • Symptom Troubleshooting Index 23-114
  • Symptom Troubleshooting 23-116
  • CD, DVD and PC card Removal/lnstallation 23-129
  • * Navigation Unit Removal/lnstallation 23-130
  • * Voice Control Switch Test 23-131
  • Voice Control Switch Replacement 23-132
  • Microphone Replacement 23-132
  • GPS Antenna Removal/lnstallation 23-133

Restraints

  • Special Tools 24-2

Seat Belts

  • Component Location Index 24-3
  • Front Seat Belt Replacement 24-5
  • Rear Seat Belt Replacement 24-12
  • Inspection 24-14

SRS (Supplemental Restraint System)

  • Component Location Index 24-16
  • Precautions and Procedures 24-20
  • General Troubleshooting Information 24-30
  • DTC Troubleshooting Index 24-38
  • Symptom Troubleshooting Index 24-42
  • System Description 24-43
  • Circuit Diagram 24-48
  • DTC Troubleshooting 24-56
  • Symptom Troubleshooting 24-165
  • Component Replacement/lnspection After Deployment 24-168
  • Driver’s Airbag Replacement 24-171
  • Front Passenger’s Airbag Replacement 24-172
  • SideAirbag Replacement 24-174
  • Side Curtain Airbag Replacement 24-175
  • Airbag Disposal 24-181
  • Cable Reel Replacement 24-185
  • SRS Unit Replacement 24-188
  • Side Impact Sensor (First) Replacement 24-189
  • Side Impact Sensor (Second) Replacement 24-190
  • Rear Safing Sensor Replacement 24-191
  • Front Passenger’s Weight Sensor Replacement 24-192
  • ODS Unit Replacement 24-195
  • Front Impact Sensor Replacement 24-196
  • Driver’s Seat Position Sensor Replacement 24-197
  • Passenger’s Airbag Cutoff Indicator Illumination Bulb Test 24-198

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